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OPERATION AND SERVICE MANUAL
TM-350/400
Thickness Monitor
178800 Rev. B
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Strany 1 - TM-350/400

OPERATION AND SERVICE MANUALTM-350/400Thickness Monitor178800 Rev. B

Strany 2

TOC - 2 IPN 178800 Rev. B TM-350/400 Operating ManualChapter 3Unpacking and Inspection3.1 Introduction. . . . . . . . . . . . . . . . . . . . . . . .

Strany 3

TOC - 3IPN 178800 Rev. BTM-350/400 Operating ManualChapter 6Sensor Crystal Replacement6.1 Introduction. . . . . . . . . . . . . . . . . . . . . . .

Strany 4

TOC - 4 IPN 178800 Rev. B TM-350/400 Operating Manual10.6 Data Types. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

Strany 5 - 10/01/07

1 - 1IPN 178800 Rev. BTM-350/400 Operating ManualChapter 1Safety Precaution and Preparation for Use1.1 Input Power RequirementsThe TM Series Thickn

Strany 6

1 - 2 IPN 178800 Rev. B TM-350/400 Operating Manual1.5 Line FusesThere are two 5 x 20 mm fuses mounted inside the power entry module. They are acces

Strany 7 - Warranty

2 - 1IPN 178800 Rev. BTM-350/400 Operating ManualChapter 2General Description2.1 IntroductionThe Thickness Monitor allows improved manual control o

Strany 8

2 - 2 IPN 178800 Rev. B TM-350/400 Operating Manual2.2.3 Parameter DisplayThe Film Density, Tooling Factor, and Acoustic Impedance parameters are in

Strany 9 - Table Of Contents

2 - 3IPN 178800 Rev. BTM-350/400 Operating Manual2.2.11 Dynamic Measurement Update RateThe Monitor utilizes a dynamic updating scheme where the upd

Strany 10 - TM-350/400 Operating Manual

2 - 4 IPN 178800 Rev. B TM-350/400 Operating Manual2.3.4 Program ParametersFilm Number. . . . . . . . . . . . . . . . . . . 100 Programmable films T

Strany 11 - TM-350/400 Operating Manual

2 - 5IPN 178800 Rev. BTM-350/400 Operating ManualFigure 2-1 TM-400 Outline

Strany 13 - Chapter 1

2 - 6 IPN 178800 Rev. B TM-350/400 Operating ManualFigure 2-2 TM-400R Outline

Strany 14 - 1.5 Line Fuses

2 - 7IPN 178800 Rev. BTM-350/400 Operating Manual2.4 AccessoriesTable 2-1 AccessoriesPart Number Description179217 IEEE-488 Communication Board 1

Strany 15 - General Description

2 - 8 IPN 178800 Rev. B TM-350/400 Operating ManualThis page is intentionally blank.

Strany 16

3 - 1IPN 178800 Rev. BTM-350/400 Operating ManualChapter 3Unpacking and Inspection3.1 IntroductionCarefully inspect your Monitor and its shipping c

Strany 17 - 2.3.3 Computer Interfaces

3 - 2 IPN 178800 Rev. B TM-350/400 Operating Manualthe "Input" end of the Oscillator to the atmosphere side of the Feedthrough. Use the 30&

Strany 18 - 2.3.7 Other

3 - 3IPN 178800 Rev. BTM-350/400 Operating Manual3.3.2 RS-485 Option 1 Remove the chassis top cover. 2 Locate the IC socket labeled U1. It is on th

Strany 19 - Figure 2-1 TM-400 Outline

3 - 4 IPN 178800 Rev. B TM-350/400 Operating ManualFigure 3-1 TM-350 Front Panel

Strany 20 - Figure 2-2 TM-400R Outline

3 - 5IPN 178800 Rev. BTM-350/400 Operating ManualFigure 3-2 TM-400 Front Panel with Descriptions

Strany 21 - 2.4 Accessories

3 - 6 IPN 178800 Rev. B TM-350/400 Operating ManualFigure 3-3 TM-400 Rear Panel with descriptions

Strany 22

3 - 7IPN 178800 Rev. BTM-350/400 Operating ManualFigure 3-4 Output Connector Table 3-1 Output Connector Pin AssignmentsPin Number Signal1Sensor Sh

Strany 23 - Unpacking and Inspection

OPERATION AND SERVICE MANUALTM-350/400Thickness Monitor178800 Rev. Bwww.inficon.com [email protected] to our continuing program of product i

Strany 24 - 3.3.1 IEEE-488 Option Board

3 - 8 IPN 178800 Rev. B TM-350/400 Operating ManualFigure 3-5 Input ConnectorTable 3-2 nput Connector Pin AssignmentsPin Number Signal1Start2Stop3

Strany 25 - 3.3.2 RS-485 Option

3 - 9IPN 178800 Rev. BTM-350/400 Operating ManualFigure 3-6 IEEE-488 ConnectorTable 3-3 IEEE-488 Pin AssignmentsPin Number Signal1 DATA I/O 12 DAT

Strany 26

3 - 10 IPN 178800 Rev. B TM-350/400 Operating ManualFigure 3-7 D9S DTE Rear-panel RS-232 male connector Table 3-4 D9 Rear Panel RS-232/RS-485 Conne

Strany 27

3 - 11IPN 178800 Rev. BTM-350/400 Operating ManualFigure 3-8 DAC socket connectorTable 3-5 DAC System Interface Connector Pin AssignmentsPin Numbe

Strany 28

3 - 12 IPN 178800 Rev. B TM-350/400 Operating ManualFigure 3-9 TM-400 Top View (Cover Removed)

Strany 29 - Figure 3-4 Output Connector

4 - 1IPN 178800 Rev. BTM-350/400 Operating ManualChapter 4Monitor Installation4.1 Monitor Installation Precautions 4.1.1 Proper Grounding The Moni

Strany 30 - Figure 3-5 Input Connector

4 - 2 IPN 178800 Rev. B TM-350/400 Operating Manual4.2.2 IEEE-488 Option Board (optional) The optional IEEE-488 interface provides the TM-350/400 wi

Strany 31

4 - 3IPN 178800 Rev. BTM-350/400 Operating ManualFigure 4-1 Power Entry Module WARNING - Risk Of Electric ShockTo avoid electrical shock or persona

Strany 32 - 3 - 10

4 - 4 IPN 178800 Rev. B TM-350/400 Operating Manual4.3 Internal DIP Switches On the back of the display board (shown in Figure 3-9 on page 3-12) are

Strany 33 - 3 - 11

4 - 5IPN 178800 Rev. BTM-350/400 Operating Manual4.3.2 Computer Interface Address The TM-350/400 allows for computer interfaces between 1 and 32 fo

Strany 34 - 3 - 12

TrademarksThe trademarks of the products mentioned in this manual are held by the companies that produce them.Microdot® is a registered trademark of M

Strany 35 - 4.1.2 Heat Dissipation

4 - 6 IPN 178800 Rev. B TM-350/400 Operating Manual4.3.3 DAC The TM-350/400 has two DAC output channels. One output is for rate and one is for thick

Strany 36 - 4.2.5 Relay Outputs

4 - 7IPN 178800 Rev. BTM-350/400 Operating Manual4.3.7 S16 Switch Settings 4.3.8 DAC Range SettingsFor more detail information on the DAC, see sec

Strany 37

4 - 8 IPN 178800 Rev. B TM-350/400 Operating Manual4.4 Monitor Cover Removal WARNING - Risk Of Electric ShockUnder no circumstances should the Monit

Strany 38 - 4.3 Internal DIP Switches

4 - 9IPN 178800 Rev. BTM-350/400 Operating ManualFigure 4-2 Typical System Installation

Strany 39

4 - 10 IPN 178800 Rev. B TM-350/400 Operating ManualFigure 4-3 Recommended Grounding Method Star Washers are recommended to be use in between the fr

Strany 40 - 4.3.3 DAC

5 - 1IPN 178800 Rev. BTM-350/400 Operating ManualChapter 5Sensor, Feedthrough and Oscillator5.1 Sensor Head Description The Sensor head is designed

Strany 41 - 4.3.8 DAC Range Settings

5 - 2 IPN 178800 Rev. B TM-350/400 Operating ManualThe water-cooling tube connects to the feedthrough by brazing or vacuum couplings. If necessary, b

Strany 42 - 4.4 Monitor Cover Removal

6 - 1IPN 178800 Rev. BTM-350/400 Operating ManualChapter 6Sensor Crystal Replacement6.1 IntroductionThe Sensor Head is designed for easy sensor cry

Strany 43

6 - 2 IPN 178800 Rev. B TM-350/400 Operating ManualThis page is intentionally blank.

Strany 44 - 4 - 10

7 - 1IPN 178800 Rev. BTM-350/400 Operating ManualChapter 7Operation7.1 Front Panel Displays The TM-350 display consists of a 4 digit Thickness disp

Strany 45 - Chapter 5

DECLARATION OF CONFORMITY This is to certify that this equipment, designed and manufactured by: INFICON Inc. Two Technology Place

Strany 46

7 - 2 IPN 178800 Rev. B TM-350/400 Operating ManualStart Key Sets the thickness display to zero, opens the source shutter and sets the active crystal

Strany 47 - Sensor Crystal Replacement

7 - 3IPN 178800 Rev. BTM-350/400 Operating ManualThe Modify up and Modify down keys are only active when a parameter is being displayed. The paramet

Strany 48

7 - 4 IPN 178800 Rev. B TM-350/400 Operating ManualCorrecting the cause of the failure then pressing the Stop key clears a crystal failure. A crystal

Strany 49 - Operation

7 - 5IPN 178800 Rev. BTM-350/400 Operating ManualBoth of the rate and the thickness DAC range selections work the same. Table 7-2 shows the settings

Strany 50

7 - 6 IPN 178800 Rev. B TM-350/400 Operating ManualThis page is intentionally blank.

Strany 51 - 7.6 Crystal Fail Indication

8 - 1IPN 178800 Rev. BTM-350/400 Operating ManualChapter 8Theory of Operation8.1 Basic MeasurementThe TM-350/400 uses a quartz crystal as the basic

Strany 52 - 7.8 DAC Operation

8 - 2 IPN 178800 Rev. B TM-350/400 Operating ManualImprovements in sensor crystals and oscillator circuits resulted in a significant increase in achi

Strany 53 - Table 7-2 DAC Range Settings

8 - 3IPN 178800 Rev. BTM-350/400 Operating ManualThe use of microprocessors allows an equation as complex as equation 3 to be solved economically an

Strany 54

8 - 4 IPN 178800 Rev. B TM-350/400 Operating Manual8.4 Rate CalculationThe deposition rate is calculated by dividing the change in thickness between

Strany 55 - Theory of Operation

9 - 1IPN 178800 Rev. BTM-350/400 Operating ManualChapter 9Establishing The Deposition Parameters9.1 IntroductionThe following is a guide to establi

Strany 57

9 - 2 IPN 178800 Rev. B TM-350/400 Operating Manual9.3 Sensor Number (TM-400 Only) The Sensor Number parameter defines the primary sensor for the fi

Strany 58 - 8.4 Rate Calculation

9 - 3IPN 178800 Rev. BTM-350/400 Operating Manual9.6 Empirical Calibration If the density and acoustic impedance of the film material is known, the

Strany 59 - Chapter 9

9 - 4 IPN 178800 Rev. B TM-350/400 Operating Manual5 Alternating between the TOOLING FACTOR and the Modify up and Modify down key, follow the procedu

Strany 60 - 9.5 Acoustic Impedance

9 - 5IPN 178800 Rev. BTM-350/400 Operating ManualCadmium Telluride CdTe 5.85 9.01 Calcium Ca 1.55 3.37 Calcium Fluoride CaF2 3.18 11.39 Car

Strany 61 - 9.6 Empirical Calibration

9 - 6 IPN 178800 Rev. B TM-350/400 Operating ManualLithium Fluoride LiF 2.64 11.41 Magnesium Mg 1.74 5.48 Magnesium Fluoride MgF2 3.0 13.86

Strany 62 - 9.6.3 Acoustic Impedance

9 - 7IPN 178800 Rev. BTM-350/400 Operating ManualTantalum (IV) Oxide Ta2O5 8.2 29.43 Tellurium Te 6.25 9.81 Terbium Tb 8.27 13.38 Thallium

Strany 63

9 - 8 IPN 178800 Rev. B TM-350/400 Operating ManualThis page is intentionally blank.

Strany 64

10 - 1IPN 178800 Rev. BTM-350/400 Operating ManualChapter 10Computer Interface10.1 GeneralThe various computer interfaces of the INFICON TM-350/400

Strany 65

10 - 2 IPN 178800 Rev. B TM-350/400 Operating Manualrear panel used for RS-232. The pin layout is shown in Figure 3-7 on page 3-10 and Table 3-4 on p

Strany 66

10 - 3IPN 178800 Rev. BTM-350/400 Operating ManualIf the sum of all bytes occupies more than one byte, a single byte checksum can be generated using

Strany 67 - Computer Interface

INFICON warrants the product to be free of functional defects in material and workmanship and that it will perform in accordance with its published sp

Strany 68 - 10.5 Protocol

10 - 4 IPN 178800 Rev. B TM-350/400 Operating Manual10.8 Instruction Summary Table 10-2 is a list of valid instruction codes. Table 10-1 Receive Co

Strany 69 - 10.6 Data Types

10 - 5IPN 178800 Rev. BTM-350/400 Operating Manual10.9 Instruction Descriptions The following is a description of the valid instructions along with

Strany 70 - 10.8 Instruction Summary

10 - 6 IPN 178800 Rev. B TM-350/400 Operating Manual3. Send film parameters (Code #2)Instructs the monitor to send the parameters for film # n to the

Strany 71 - 10 - 5

10 - 7IPN 178800 Rev. BTM-350/400 Operating Manual5. Send monitor status (Code #4)Instructs the monitor to send the status data. The description of

Strany 72 - Decimal Pt

10 - 8 IPN 178800 Rev. B TM-350/400 Operating Manual6. Automatic Data Logging of String Values (Code #5)This instruction allows the computer to setup

Strany 73 - Table 10-6 Status Data

10 - 9IPN 178800 Rev. BTM-350/400 Operating Manual7. Automatic Data Logging of Binary Values (Code #6)This instruction allows the computer to setup

Strany 74 - 10 - 8

10 - 10 IPN 178800 Rev. B TM-350/400 Operating ManualWhere the period value is converted from the four byte binary data as shown in the example above

Strany 75 - 10 - 9

11 - 1IPN 178800 Rev. BTM-350/400 Operating ManualChapter 11Repair and Maintenance11.1 Handling PrecautionsIntegrated Circuits (I.C.’s) can be dama

Strany 76 - 10 - 10

11 - 2 IPN 178800 Rev. B TM-350/400 Operating Manual11.3 Self Test Failure Detection The Monitor's self test features detect several system fai

Strany 77

11 - 3IPN 178800 Rev. BTM-350/400 Operating Manual11.3.2 RAM Failure (I FAIL) In the case of a failure in the Monitor's data memory or RAM, th

Strany 79 - 11.3.2 RAM Failure (I FAIL)

11 - 4 IPN 178800 Rev. B TM-350/400 Operating Manual11.4 Troubleshooting Aids To Isolate Installation Faults The following table describes possible

Strany 80 - 11 - 4

11 - 5IPN 178800 Rev. BTM-350/400 Operating ManualTable 11-2 Table 10-1 Troubleshooting AidsSymptom Possible CauseInstrument blows line fuse. a) L

Strany 81 - 11 - 5

11 - 6 IPN 178800 Rev. B TM-350/400 Operating Manual11.5 How To Contact Customer SupportWorldwide support information regarding: Technical Support,

Strany 82 - 11 - 6

TOC - 1IPN 178800 Rev. BTM-350/400 Operating ManualTable Of ContentsChapter 1Safety Precaution and Preparation for Use1.1 Input Power Requirements.

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